top of page
Home
Machines
Plant solutions up to 1 t/h
Plant solutions from 1 t/h
Material
Wood & wood types
Vegetables & fruits
Herbs, plants & stalks
Animal materials
Food waste
Recycling material & plastics
Application
Energy
Fertilizer
Animal feed
Animal bedding
Food
Recycling
Material test
Services
Our services
Material test
Project planning
Spare parts
Maintenance
Technical training
Technical training
Pelletizing bible
Common error sources
News
Blog
Reference customers
Videos
About us
Company
Team
FAQ
Contact
MATERIAL TEST
VIDEOS
REFERENCES
Play Video
Play Video
ECOKRAFT - Reference customer best:Pellets | Pellet breakage & dust to energy pellets
The company best:Pellets, based in Karlsruhe, offers sustainable and carbon-neutral wood pellets sourced from locally managed forests. Established in 2014 through a joint venture between German Pellets and ZG Raiffeisen, the company has experienced continuous growth, employing over 50 staff members. Operating from regional branches in Baden-Württemberg, Bavaria, Saarland, North Rhine-Westphalia, and Mecklenburg-Western Pomerania, they ensure the production of high-quality fuels. To expand their value chain, best:Pellets has installed a facility from Ecokraft AG that converts pellet production residues (pellet breakage and dust) into new pellets. This local production minimizes CO2 emissions and promotes sustainability. The facility produces up to 300 kg of pellets per hour, supporting a circular economy beneficial to both the company and the environment. Customers appreciate these sustainable, local products, and best:Pellets plans to install similar facilities at additional locations to meet rising demand and further reduce environmental impact.
Play Video
Play Video
ECOKRAFT - Reference customer Meubelmakerij De Zwaan | Hardwood scraps to energy pellets
The Dutch family-owned company De Zwaan has been renowned for its high-quality oak tabletops for many decades. The company places great emphasis on state-of-the-art technology and precise craftsmanship. However, during the production process, there is a generation of waste materials such as wood chips that have previously incurred significant disposal costs. In order to reduce waste disposal expenses and find an environmentally sustainable solution, the company began exploring alternatives. The solution was found in an ECOKRAFT pelletizing plant, which allows the wood chips to be compressed into high-quality energy pellets. These pellets now serve as fuel, enabling De Zwaan to significantly reduce waste disposal costs while simultaneously supplying their own factory with self-generated fuel. The family takes pride in the fact that the company can now be handed over to the third generation as an environmentally conscious enterprise. De Zwaan not only prioritizes sustainability but also strives for energy independence. By producing their own energy pellets from the residual materials, the company contributes to environmental conservation and can continue its sustainable development.
Play Video
Play Video
ECOKRAFT - Reference customer Heiss Energie Wood chips to energy pellets
The family-run company Heiss Energie from Schnaitsee has made it its business to produce high-quality energy pellets from wood chip waste residues. Heiss Energie's core business began 20 years ago with a biogas plant and biogas power generation. Soon the waste heat of the plant was used to dry the wood chips. Nowadays, Heiss Energie has specialized in blowing in wood chips at the customer's site. In the process, a share of residual dust and small particles of the wood chips always accumulates. However, since the company did not want to simply dispose of this valuable waste residue, it was looking for a solution on how to generate a useful product from it again. Thus the idea of pelletizing and converting them into heating pellets was born. Today, 10% of the company's turnover can be attributed to pellet production - and the trend is rising. For Tobias Heiss, not only energy costs play a major role, but also sustainability. Because many customers would like to be more independent of oil and gas imports from abroad in the future and buy more regionally. By expanding the product range to include the production of energy pellets, Tobias Heiss was able to position himself more broadly, which was a benefit for him. Because the concentration on renewable raw materials such as wood pellets, can be combined very well with the fuel trade. Since the pelletizing plants of ECOKRAFT are designed for small and medium-size enterprises, thus also a small medium-size enterprise such as Heiss Energie, has the possibility to buy such a plant and must not invest millions into a large industrial plant.
Play Video
Play Video
ECOKRAFT - Reference customer Landi Moossee Spelt hulls to animal bedding pellets
Landi is a nationwide agricultural cooperative in Switzerland that has existed for over 135 years. The processing of spelt is a large branch of this cooperative. As the amount of spelt husk produced during the husking process grew from year to year, a solution was sought to convert this husk back into a valuable product. They quickly came up with the idea of processing the husk into pellets after husking and then returning them to the agricultural ecocycle as animal bedding. The biggest advantage of pelleting is that you have 5 times less volume and the bedding pellets are dust-free, which is especially important in chicken or beef cattle houses and in horse stalls, due to allergies. Ecokraft's pelleting system met all the criteria for Landi Moossee. One of the biggest challenges was the very tight space conditions. Because Ecokraft's pelleting plant can be set up very flexibly, it was possible to install a tailor-made plant for Landi Moossee. This resulted in an effective plant in a very small space, which was perfectly integrated into the overall system. The plant is facilitated by an electronic control system and the clear display on the pellet mill, which allows all data to be read off. Another argument in favor of the cooperative was that everything came from a single source, which meant that they only had one contact person for questions. At Landi, the topic of sustainability is very important and with these high-quality animal bedding pellets, the cycle of an organic substance is optimally closed again. For Landi Moossee it was a very good decision to invest in the Ecokraft pelleting plant and the satisfaction of both customers and producers is high.
Play Video
Play Video
ECOKRAFT - Reference customer PerNaturam Herbs and herb mixtures to animal feed pellets
The successful company PerNaturam from Gödenroth is a manufacturer of natural feed supplements for dogs, cats and horses. The main competence of PerNaturam are mostly herbs, which have an incredible volume. Therefore, the company has been using pellets for some time to compress the volume but also to bind dust. Especially in the supplementary feed sector, certain substances have to be balanced and here pelleting has proven to be very effective. A pelleting plant from Ecokraft is used for this purpose. The reasons for this were obvious to PerNaturam: the plant is flexible, modular and has short changeover times with a higher throughput. In addition, the pelleting plant is operated in-house by only one trained person, another advantage that is highly appreciated. The company relies on high-quality ingredients, herbs and other blends, which are then processed into high-quality pellets in the plant on an almost daily basis. Pellet production now accounts for 20% of total production. This also offers many advantages for the customer, because the pellets, unlike loose herbs, are easier to feed, handle and store. The goal of PerNaturam is to extend the animal feed with vegetables, herbs and raw fibers so that everything the animal needs is represented in the bowl. The feed pellets are also packaged using a bagging plant from Ecokraft. PerNaturam is also already playing with the idea of a second plant in order to obtain double the output. This is the right step to take in order to continue offering customers healthy and species-appropriate animal feed in a practical and easy-to-handle form.
Play Video
Play Video
ECOKRAFT - Reference customer Nature Power Pellets I Sheep wool to fertilizer pellets
Sustainability has always played an important role for Markus Hoffmann from Wolferstadt. It all started back in 2010 with his own solar park. After a short time, however, the question arose as to whether the solar park should be mowed or grazed. And so Markus Hofmann decided to graze it naturally with a special breed, the Shropshire sheep. However, this solution soon led to a new problem: where to put all the sheep wool? For a long time he had to dispose of it for a fee, as he could not find any buyers. But he was no longer satisfied with this, as the wool was a valuable natural product for him. After some research, he found out that sheep wool can also be pelletized. And so he went in search of a suitable pelletizing plant. In the process, he came across the company ECOKRAFT and was very quickly convinced of the plant due to the wide range of materials that can be pelletized with it. In 2019, he invested in the first pelletizing solution and has since been pelletizing the wool of his own sheep and of colleagues. This has enabled him to produce a sustainable, chemical-free and high-quality fertilizer from the wool that he would otherwise have had to dispose of for 200 euros per ton, which he now also sells to small-scale and hobby gardeners as a regionally sustainable product. Sheep wool pellets have a variety of positive fertilizing characteristics and are therefore ideal for all plants. They are easy to dose, 100% organic without any chemical additives, store water over a long period of time and slowly release the nutrients to the plants. This also prevents the plant from being burned. In 2021, Markus invested in a second ECOKRAFT pelleting plant and now also pelletizes more than just sheep wool. As part of a contract pelleting service, he offers the complete range of what customers want, from hay, straw, various mixtures, insect droppings or soybean pods. In a packaging plant, also from ECOKRAFT, the company's own pellets and those of customers are being packed in various bundles and big bags. The business is going well and he is very happy with his decision. In the future, the Hofmanns plan to put another plant into operation.
Load More
ENERGY
Play Video
Play Video
ECOKRAFT - Walnut shells to energy pellets
The pelletization of walnut shells into energy pellets offers a sustainable and efficient solution for the use of biomass as a renewable energy source. Walnut shells are a by-product of the nut industry and are often considered waste. However, pelletization can convert these shells into high-quality energy pellets that can be used in a variety of ways. A major benefit of pelleting walnut shells is the reduction of waste. Instead of simply disposing of the shells, they can be processed into compact pellets in a pelleting process. This not only saves space, but also reduces the environmental impact of disposal. Energy pellets made from walnut shells also have a high calorific value. They can be burned in special pellet stoves or boilers to generate heat. This makes them a cost-effective and environmentally friendly alternative to fossil fuels such as oil or gas. Burning walnut shell pellets also produces fewer CO2 emissions, which helps reduce the greenhouse effect. Another advantage of pelleting walnut shells is the ease of handling and storage. The pellets have a high density and are therefore easy to transport and store. They take up less space than loose shells and can be stored in large quantities to provide a continuous energy supply. In addition, walnut shell pellets are a renewable energy source. Since walnuts are harvested every year, the shells are regularly available as raw material. This makes walnut shell pelleting a sustainable option that helps reduce dependence on fossil fuels.
Play Video
Play Video
ECOKRAFT - Hay and coffee residues to energy pellets
The conversion of agricultural residues into renewable energy sources is a crucial step towards sustainability. Hay and coffee waste generated during various agricultural processes can offer a practical and environmentally friendly solution through their conversion into energy pellets. Hay is a common byproduct of agricultural forage production, while coffee waste originates from coffee processing and roasting. Instead of disposing of these wastes, they can be utilized as valuable resources for producing energy pellets. This sustainable utilization reduces the reliance on traditional fossil fuels and decreases environmental impact. Hay and coffee waste possess significant energy potential. They contain organic materials that release energy when burned. By converting hay and coffee waste into energy pellets, these valuable energy resources can be efficiently utilized. Advantages of conversion into energy pellets: a) Energy pellets made from hay and coffee waste serve as a renewable energy source. They help reduce the dependence on fossil fuels and contribute to the reduction of greenhouse gas emissions. b) The conversion of hay and coffee waste into energy pellets decreases the amount of agricultural waste and contributes to waste reduction. This is an important step in promoting a sustainable circular economy. c) Hay and coffee waste are often locally available, allowing them to be used as a regional energy source. This promotes the local economy and reduces transportation costs.
Play Video
Play Video
ECOKRAFT - Wood residues to energy pellets
In the wood industry, various processes such as wood processing, furniture production, or construction material manufacturing generate a significant amount of wood waste. This wood residues can consist of chips, sawdust, bark, or other by-products. An effective method of utilizing wood waste, instead of disposing of it, is by converting it into high-quality energy pellets. These pellets serve as a renewable energy source and find applications in various fields. Benefits of converting wood residues into energy pellets: a) Sustainable energy source: Energy pellets are used for heating in biomass heating systems, power plants, and residential homes. They are a renewable energy source as they are made from renewable wood resources. Utilizing energy pellets helps reduce the dependency on fossil fuels and decrease CO2 emissions. b) Efficient energy utilization: Energy pellets have a high energy content and provide uniform combustion. This enables their efficient use and ensures a consistent heat source. c) Waste reduction: Converting wood waste into energy pellets significantly reduces the amount of wood waste. This contributes to reducing environmental impact and minimizes the need for landfill space.
Play Video
Play Video
ECOKRAFT - Spice mixtures to energy pellets
Spices are parts of plants that are intended to be added to foodstuffs as taste and/or odor-giving ingredients because of their content of natural constituents. Spices are flowers, fruits, buds, seeds, barks, roots, rhizomes, bulbs or parts thereof, usually in dried form. Production of spices In order to increase the shelf life, the particular part of the plant is dried and then crushed and bottled if necessary. During the automated packing of the spices, large quantities of the powder are sucked into the dust extraction system. Unfortunately, this material may no longer be filled and must therefore be disposed of at a charge. However, if you convert this valuable residual material into pellets, you can use them perfectly as energy pellets and thus return them to the economic cycle and save unnecessary disposal.
Play Video
Play Video
ECOKRAFT - Grass cuttings to energy pellets
Grass cuttings are the leftover grass clippings that result from mowing lawns or trimming grass. Grass cuttings are typically considered a waste material and are often discarded. Converting grass cuttings into energy pellets has several benefits, including: 1. Renewable energy: Grass cuttings are a renewable energy source, as they can be regrown and reused over time. 2. Reduced waste: Converting grass cuttings into energy pellets reduces the amount of waste that goes to landfills or incinerators, which helps to reduce greenhouse gas emissions and conserve natural resources. 3. Cost-effective: Grass cuttings are often readily available and can be obtained at little to no cost. Converting them into energy pellets can be a cost-effective way to produce renewable energy. 4. Carbon-neutral: Burning grass pellets as a fuel source releases carbon dioxide, but this is offset by the fact that the grass absorbs carbon dioxide during growth. This means that grass pellets are a carbon-neutral energy source. 5. Versatility: Grass pellets can be used in a variety of heating applications, such as stoves and boilers, making them a versatile renewable energy source. Overall, converting grass cuttings into energy pellets is an environmentally sustainable and cost-effective way to produce renewable energy while reducing waste and conserving natural resources.
Play Video
Play Video
ECOKRAFT - Wood chips to energy pellets
Wood chips are typically produced from a variety of tree species, including hardwoods like oak and maple, and softwoods like pine and spruce. They can be sourced from various places, including sawmills, logging operations, and urban forestry operations. These sources generate a lot of wood waste in the form of sawdust, bark, and branches, which are often chipped and sold as a byproduct. Here are the general steps to convert wood chips into energy pellets: 1. Sourcing and screening: Wood chips are sourced and screened to remove any debris or contaminants. 2. Drying: The wood chips are dried to reduce moisture content to a level suitable for pelletization. 3. Grinding: The dried wood chips are ground into small particles using a cutter mill or similar equipment. 4. Pelletizing: The ground wood chips are then fed into a pellet mill where they are compressed into small, dense pellets using heat and pressure. 5. Cooling and Packaging: The pellets are then cooled and collected in storage containers. They can be packaged in bags or stored in bulk for later use. Wood chips are a popular feedstock for energy pellets due to their low cost and wide availability. They are a renewable and sustainable source of energy, and the pellets they produce are an efficient and cost-effective fuel option for heating or generating electricity.
Load More
FERTILIZER
Play Video
Play Video
ECOKRAFT - Sheep wool to fertilizer pellets
Make your own high quality sheep wool pellets - Sheep wool pellets as premium organic fertilizer. Selling sheep wool has been a big loss-making business for several years. The shepherd now receives less than €0.50 for 1kg of wool, if a buyer can be found at all. However, by converting it into pellets, it is possible to make the sheep wool valuable again. Sheep wool pellets are an excellent long-term fertilizer, which is currently sold on the market for about 6€/kg 💰. Advantages of sheep wool pellets: - naturally made from 100% sheep's wool 🐑 - stores 3 times its own weight in water 💧 - keeps away slugs 🐌, voles 🐁 and wild boars 🐗 - protects against soil frost ❄️ - slow release fertilizer - provides all the necessary nutrients 🌱 - strengthens the plant 💪🏼 - free from chemical additives - suitable for all plants🌱🌷🌹 - environmentally friendly 🌳 - harmless for children and pets - protection from soil erosion
Play Video
Play Video
ECOKRAFT - Alpaca manure to fertilizer pellets
Alpacas, are a domesticated camel species originating from the South American Andes, which is mainly bred for its wool. The wool of alpacas has been used in Peru for a very long time to make high-quality, robust and above all warming textiles. But not only the alpaca wool is a high quality raw material, but also the alpaca dung. Because the "alpaca gold" or "black gold", as the alpaca dung is also often called, has the highest and most balanced nutritional value of all animal manure. The dried excreta of alpacas has excellent fertilizing characteristics and is one of the best organic natural fertilizers. Alpaca manure is used in not only flower pots, planters or large scale gardens. But agriculture has also already discovered this unique fertilizer. Since the alpaca dung is not strong, it can be used directly and is particularly suitable for sensitive plants, such as roses, tomatoes, lettuces, zucchinis, pumpkins, peppers or orchids. If the alpaca manure is converted into valuable organic fertilizer pellets, it can also be sold in stores or online. In pellet form it can be dosed for end customers and is easier to apply to plants. Further advantages of alpaca manure and its transformation into fertilizer pellets: - High levels of nitrogen (N), phosphorus (P) and potassium(K). - Low water content compared to other fertilizers - Absolutely pure organic fertilizer with no added chemicals - No burning of plants and flowers as with chicken and pigeon droppings - Alpaca manure has very low odor - No foreign seeds due to the efficient digestive system of alpacas - Easy resale in small and large units - Savings in storage space, due to extreme volume reduction - Savings in transport and disposal costs - Savings in fertilizer costs, through self-sufficiency - Additional income opportunity, through the sale of the pellets - Easy dosage
Play Video
Play Video
ECOKRAFT - Chicken manure to fertilizer pellets
With chicken manure pellets, you can earn about 3€/kg ✨. Advantages of chicken manure pellets as biofertilizer: - No burning of the plant due to pelleting 🔥 - Suitable for all plants 🍃 - Easy to use 👍 - Gives nutrients evenly to the plant during the entire growth phase ⏱ - 100% Natural ingredients - Good dosability - Protection against soil erosion
Play Video
Play Video
ECOKRAFT - Horse manure to fertilizer pellets (1)
Each horse produces approx. 20-40 kg of manure per day, which amounts to approx. 9 tons of horse manure per horse per year. Currently, almost 1 million horses live in Germany, which thus leave behind approx. 9 million tons of horse manure per year. But where to put all this horse manure? The Fertilizer Ordinance 2020 tightens the conditions for horse owners. Horse keeping must ensure safe manure storage, which must be designed in such a way that no seeping juice can leak out. In addition, the horse owner must store the horse manure for at least 2 months before it can be spread on the field. The largest horse studs in Germany own about 150 horses, which means that 3.75 tons of horse manure are produced daily, which must be stored or disposed of in accordance with the fertilizer ordinance. Horse manure is sold ex farm for about 0.06 Euro per kg. However, demand is very low, as customers prefer dried, packaged fertilizers that can be dosed. By converting horse manure into premium biofertilizer in pellet form, prices of 1-3 euros/kg can be achieved. The fertilizing effect of horse manure is excellent, especially rose growers swear by the power of horse manure.
Play Video
Play Video
ECOKRAFT - Greenhouse plant residues to fertilizer pellets
In Germany alone, it is estimated that there are around 1,200 hectares of greenhouse cultivation area for vegetables, fruit and flowers under glass or plastic covers. In many cases, large quantities of biogenic plant residues remain after harvesting. These take up an enormous area and are usually disposed of in biogas plants for a fee. In a pilot trial, tomato plant residues have been dried and pelletized into fertilizer pellets. In the process, the volume could be reduced by an incredible 18:1. The dried plant residue pellets are easy to transport and dose, and can be stored in a space-saving manner until they are used as fertilizer. Thus, greenhouse operators can produce their own fertilizer, use it themselves or even sell it. A project for sustainability and with high future potential.
Play Video
Play Video
ECOKRAFT - Sheep wool to premium organic fertilizer pellets
Sheep wool is obtained through the annual shearing, during which a sheep is lightened by about four kilograms, depending on the breed and age. Each year, the approximately 1.5 million sheep registered in Germany provide about 8,000 tons of wool. Worldwide, the figure is as high as 2.2 million tons, most of which comes from Australia, China, New Zealand and Argentina. Nowadays, sheep breeders hardly get paid for wool from standard sheep breeds. The demands on wool have become so high that only a small part is used for textile processing. Sheep farmers have to pay a lot of money for the disposal of the leftover raw wool. This is because, according to EU standards, raw wool is considered K3-material, i.e. waste and slaughter material. In order to be allowed to process and sell wool at all, it must first be sanitized, i.e. heated to at least 70 degrees. A good solution to produce a high-quality product from this wool is pelleting. In this process, the hygienized raw wool is first shredded with a special cutting mill and then pressed in a pellet mill to produce high-quality premium organic fertilizer pellets. With the help of a bagging plant, the pellets can then be packaged in doses and sold profitably afterwards. Due to the many positive properties of sheep wool, sheep wool pellets are ideal as fertilizer for all plants. Advantages of sheep wool pellets: - Long term fertilizer - Made from 100% unwashed sheep wool - Stores 3 times its own weight in water - Keeps away slugs, voles and wild boars - Protects against ground frost - Environmentally friendly and sustainable - Provides all necessary nutrients - Strengthens the plant - Protects against soil erosion - Nitrogen (N) over 10% - Good and easy dosage
Load More
ANIMAL FEED
Play Video
Play Video
ECOKRAFT - Garlic powder to animal feed pellets
Garlic powder can be used as a feed additive in animal feed to provide health benefits for the animals. Garlic has been found to have antimicrobial properties that can help prevent infections and diseases in animals. It also contains compounds that can stimulate appetite, improve digestion, and promote overall health. Garlic powder can be added to a variety of animal feeds, including those for poultry, pigs, and cattle. However, it is important to use garlic powder in moderation and to ensure that it is properly mixed into the feed. Too much garlic powder can cause an unpleasant taste and smell in the feed, which can discourage animals from eating it. Additionally, some animals may be sensitive to garlic and may experience digestive upset if given too much. It's also important to note that garlic powder should not be used as a sole source of nutrition for animals. It should be added as a supplement to a balanced diet that meets the animal's nutritional needs. Consult with a veterinarian or animal nutritionist for guidance on appropriate dosages and how to incorporate garlic powder into an animal's diet. Overall, garlic powder can be a beneficial feed additive for animals when used appropriately and in conjunction with a balanced diet. Converting garlic powder to animal feed pellets can be done by mixing the powder with other feed ingredients and then processing the mixture through a pellet mill.
Play Video
Play Video
ECOKRAFT - Organic meadow hay to animal feed pellets
Organic meadow hay is usually sold for 70 euros per round bale. A round bale weighs approx. 250 kg - thus organic meadow hay is sold for approx. 280 euros per ton. We are now taking the step from raw material supplier to producer of a premium animal feed product. We crush the hay and form it into pellets. Packaged in 125g, 1kg or 5kg bags, the product is offered as a "treat for horses" for an average of 3 euros/kg. This means that instead of 280 euros, the manufacturer of the premium product now receives 3,000 euros, which makes a gain of 2,720 euros per ton for the same material. Further increases in value are possible through the addition of other ingredients, e.g. carrot pomace, apple pomace, aronia berries, etc.
Play Video
Play Video
ECOKRAFT - Herb residues to feed pellets
Large quantities of residual material, e.g. stems, flowers, etc., often accumulate during the production of herbs. These can usually be transformed into excellent feed pellets. The smell and taste is an experience for humans and animals.
Play Video
Play Video
ECOKRAFT - Hay & herb mixture to animal feed pellets
Many horses have an allergic reaction to hay feeding, with coughing, respiratory problems and even asthma and headshaking. Until now, watering the hay, switching to haylage or dry grass were the only ways to provide affected horses with basic feed. By pelleting the hay and adding tasty herbs and plants, the animals can eat the forage without the hay dust! Another advantage: By pelleting the hay-herb feed mixture can be stored for a long time and the required storage space can be reduced many times over!
Play Video
Play Video
ECOKRAFT - Apple core houses to animal feed pellets
During the production of apple rings very large quantities of core houses are produced, these are dried, crushed and then pelletized. The 100% apple treat is particularly suitable for horses as a reward. Horses love them pure or as a mixture with organic meadow hay, alfalfa, carrots and/or aronia berries. Treat pellets for horses are sold for 12-18 euros per kg.
Play Video
Play Video
ECOKRAFT - Alfalfa to animal feed pellets
Alfalfa is a two to three year old blue flowering plant that belongs to the papilionaceous family and is a natural source of essential amino acids and minerals. It is not only a valuable source of nectar for bees and bumblebees in summer, but also an ideal animal feed. Already in ancient times, it was used in Persia as a fodder base for keeping horses. In fact, it is the oldest cultivated crop used in agriculture exclusively for fodder. Alfalfa is also called the "queen of forage plants" because of its valuable feed properties, such as high-quality protein, ß-carotene, many vitamins and minerals. Especially for breeding, sport and young horses alfalfa is an ideal concentrated feed, because it provides 50% more digestible energy than hay. Alfalfa pellets can be fed not only to horses but also to calves, goats, sheep and rodents. For better sale and easier dosage, alfalfa can also be converted into premium organic feed pellets. Another advantage of converting to pellets is the savings in storage space due to the extreme reduction in volume.
Load More
ANIMAL BEDDING
Play Video
Play Video
ECOKRAFT - Spelt husks to pellets as bedding
The good spelt grain is separated from the husk in so-called dehusking plants. In the process, approx. 1/3 of the raw material accumulates as husks. Often the husks are simply disposed of, although spelt husks in particular have excellent properties. Spelt husk pellets are almost unsurpassed in absorbent power and the elimination of odors. Spelt litter pellets in organic quality are traded in Germany for 300 euros/ton.
Play Video
Play Video
ECOKRAFT - Oat hulls to energy & bedding pellets
Hulls are the fine sheaths between which the cereal kernels grow on the ear. In the case of oats, the hulls must be removed in a hulling mill during processing. Oat hulls are thus the largest byproduct of oat processing. Approximately 2.5 million tons of oats are harvested and processed worldwide each year. Of this, 29% - or about 725,000 tons - ends up in biogenic waste in the form of oat hulls. One way to put this residual material to good use again is to convert it into energy, feed or bedding pellets. The main advantages of oat husk pellets: - Dust-free, especially important for horses with respiratory disease. - Excellent heat storage - Very high absorbency - No mold growth and germ-free - Free of artificial colors, odors, flavors and preservatives - Savings in storage space due to extreme volume reduction - Savings in collection and disposal costs - Additional revenue opportunity through sale as energy or bedding pellets - Increase in sustainability through use of operational resources and avoidance of waste
Play Video
Play Video
ECOKRAFT - Husks to animal bedding pellets
Husks are the fine sheaths between which the cereal kernels grow on the ear. During harvesting and subsequent dehusking, the husk is removed from the spelt grain and remains as a by-product. This valuable natural material is often wrongly declared as waste material and accordingly simply disposed of. However, by converting it into pellet form, these husks can still be used in a variety of ways. Especially among horse owners, the demand for husk pellets as bedding is increasing enormously, because they have a number of positive characteristics. These include: - Optimal as bedding for laying nests and stalls - Dust-free, especially important for horses with respiratory disease - Excellent heat storage - Very high absorbency - Resource-saving use, as only the soiled area needs to be mucked out and not the entire bedding replaced, as is the case with straw for example - No mold growth and germ-free - Free of artificial colors, odors, flavors and preservatives - Savings in storage space due to extreme volume reduction - Savings in collection and disposal costs - Additional income opportunity through the sale of the bedding pellets - Increased sustainability through use of operational resources and avoidance of waste For a ton of bedding pellets in organic quality sometimes up to 400 euros is paid - so in any case do not throw away !
Play Video
Play Video
ECOKRAFT - Straw to animal bedding pellets
The climate in the stable is significantly influenced by the bedding. In order to provide the horses with a pleasant air in the stable, the selection of the right box bedding and general hygiene is extremely important. Box bedding should be comfortable for the horse, have a high absorbency, be as little contaminated with molds or toxins as possible, and be low in dust. Especially for horses prone to allergies, the appropriate bedding should be carefully selected. The respiratory tract of horses is extremely sensitive to dust. In the worst case, chronic respiratory diseases are imminent: The horses cough, breathe heavily even at rest and avoid exertion. The symptoms can usually only be alleviated, a cure is not possible. Danger recognized, danger averted! Because dust sources can be defused with simple means. Molds from the straw and a high dust load are often the reason that horses develop respiratory diseases. By pelletizing straw into bedding pellets, these are heated to almost 100°C, thus killing molds. In addition, the pellets hardly generate any dust and also contribute to improved hygiene in the stable.
Play Video
Play Video
ECOKRAFT - Oat husk bran to energy & bedding pellets
Hulled oat bran is a by-product obtained during the production of oat flakes. In mills specializing in oat flake production, the oats are mechanically dehulled by dehulling. The dehulled oats are rolled and subjected to further hydrothermal treatment, resulting in oat flakes for human consumption at the end of this production process. When the oats are processed, mainly hull parts and bran remain, which can be used as oat hull bran for food and feed. Oat hull bran has a crude fiber content of approx. 25% and approx. 6% crude protein and is used primarily in horse and rabbit feed as a dietary component. However, there is much more to oat hull bran than animal feed and it can be used for other purposes. If oat hull bran is converted into high-quality pellets, it can be excellently used as energy or bedding pellets. Major advantages for conversion to energy and bedding pellets: - Savings in storage space due to extreme volume reduction. - Savings in collection and disposal costs - Savings on heating fuel & bedding costs due to self-sufficiency - Additional income opportunity through the sale of the pellets - Increased independence as production and supply of energy or bedding pellets can be done on site - Increased sustainability through use of operational resources and avoidance of waste
Play Video
Play Video
ECOKRAFT - Hemp hurds to bedding and energy pellets
Everything on the hemp can be used, even the shives (hemp stalks from which the fibers have already been removed). This biogenic residual material has a strong antiseptic effect and is therefore very suitable as bedding for animals, especially for animals with injuries or inflammations. But also as an energy source the hemp pellets can be used well, the calorific value is about 4.2 kWh. As a comparison, a premium DIN pellet has 4.9 kWh.
Load More
FOOD
Play Video
Play Video
ECOKRAFT - Lime mint to tea pellets
Lime mint belongs to the genus of spice mint similar to orange mint and has a light lime/lemon scent. Round-leaved lime mint has many beneficial properties as a medicinal plant. In the form of tea, it is effective against nausea, loss of appetite and upset stomach. Due to its sweet aroma, lime mint is also excellent for desserts, desserts and fruity shakes but also for refreshing drinks and tea. The ideal time to harvest the mint leaves to get a particularly intense flavor is early summer when the weather is warm and sunny, as the mint then produces a particularly large amount of essential oils. For subsequent preservation and conservation of the refreshing flavors, drying has proven to be the best method. After drying, the leaves are chopped, leaving very fine residual material which, due to its consistency and volume, is not suitable for filling, for example in tea bags. By pelletizing this lime mint material into tea pellets and then crushing it in a pellet crushing machine, all the excess residual lime mint material can be reused.
Play Video
Play Video
ECOKRAFT - Nettle (powder) to tea pellets
The stinging nettle, a real nutrient bomb and bacterial inhibitor. The genus of nettle includes about 45 different species and is used worldwide in many ways. It is a very useful plant and is therefore used in cooking, natural medicine and in the garden. As a nettle liquid manure, it can even replace artificial fertilizers and pesticides. Nettle is also excellent as a food - not only because of its abundance of vital substances, but also because of its excellent taste. Nettle contains more vitamin C than citrus fruits and is also rich in minerals such as iron, potassium, magnesium and secondary plant substances such as flavonoids. It is therefore also known as a medicinal plant for a variety of uses. Among them are: - Prevention of urinary tract and prostate diseases - Improvement of the immune system - Detoxifying & purifying - Digestive - Anti-inflammatory - Diuretic - Antispasmodic - Circulation stimulating - Pain relieving Due to its many positive properties, nettle is also a very popular infusion drink and is therefore often drunk as nettle tea. Nettle tea has a diuretic effect. This helps against urinary tract infections and can stop a developing cystitis. To make nettle tea, the young shoots are cut off at the base and the tiny spines are removed. The leaves are then dried and chopped. The chopping of the dried nettles produces very fine, sometimes even pulverized residual material, which is not suitable as loose material or for filling into tea bags due to its consistency and volume. By pelletizing this nettle powder into tea pellets and a subsequent chopping in a pellet cutter machine, the complete surplus residual material of the nettle can be used.
Play Video
Play Video
ECOKRAFT - Rose hips (powder) to tea pellets
Rose hips have been known for hundreds of years for their many beneficial properties. They are the gathering fruit of the wild rose and are also known as the "lemon of the north" because of their very high content of vitamin C of over 1,250 milligrams per 100 grams. Rose hip also contains vitamins D, P, K, B1, B2, B3 and provitamin A, as well as the important minerals calcium, magnesium, potassium, phosphorus, iron, copper, zinc, sodium, iron, selenium and manganese. This concentrated load of vitamins and minerals makes the rose hip the regional secret weapon among the popular superfoods. Not only is rose hip a true vitamin bomb, it also has anti-inflammatory and pain-relieving properties, aids digestion, binds toxins, strengthens skin and vision, protects blood vessels and can alleviate bladder problems. When the weather turns cold, rose hips are also an important food source for native birds. They are picked from late August until well into November, then washed and dried to preserve them for making tea. When the dried rose hip fruits are chopped, very fine, sometimes even pulverized residual material is produced, which is not suitable for filling into tea bags due to its volume. By pelletizing this rose hip powder into tea pellets and then chopped it in a pellet cutter machine, the entire surplus residual material of the rose hip can be reused.
Play Video
Play Video
ECOKRAFT - Green oats to tea pellets
Green oats belong to the genus of grasses and are basically unripe oats, which are harvested shortly after flowering, before the starch is deposited in the grain. Green oats are very alkaline and contain numerous effective plant compounds such as anti-inflammatory flavonoids, immune-stimulating saponins, and numerous minerals and trace elements that stimulate metabolism. These ingredients also promote the excretion of uric acid and other metabolic products. As a green oat tea, it is said to naturally help alleviate metabolic disorders such as gout and rheumatism, help with sleep disorders and fatigue, have a detoxifying and draining effect, and balance the acid-base household. For green oat tea, the grasses of the oat plant must be harvested when they are still in bloom and then dried and chopped. When the dried green oats are chopped, very fine residual material is produced which, due to its consistency and volume, is not suitable as loose material or for filling into tea bags. By pelletizing this green oat material into tea pellets and a then chopped in a pellet cutter machine, the complete excess residual material of the green oat can be reused.
RECYCLING
Play Video
Play Video
ECOKRAFT - Polyamide chips to recycling pellets
Polyamide chips, also known as nylon chips, are small granules or pellets of raw material used in the production of various nylon products, such as clothing, carpet fibers, and automotive parts. They are typically made from synthetic polymers derived from petroleum. Converting polyamide chips into recycling pellets has several benefits, including: 1. Environmental sustainability: Recycling polyamide chips reduces the amount of plastic waste that ends up in landfills or the ocean. This helps to conserve natural resources and reduce greenhouse gas emissions associated with the production of new plastic. 2. Cost-effective: Recycling polyamide chips is often less expensive than producing new plastic pellets from raw materials, as it requires less energy and resources. 3. Consistency: Recycled polyamide pellets are consistent in size, shape, and quality, which makes them a reliable raw material for manufacturers. 4. Customizability: Recycled polyamide pellets can be tailored to specific applications, allowing manufacturers to create products with the desired properties, such as flexibility, strength, and durability. 5. Reduced energy consumption: Converting polyamide chips into recycling pellets requires less energy than producing new plastic pellets from raw materials, which helps to reduce the carbon footprint of the manufacturing process. Overall, converting polyamide chips into recycling pellets is an environmentally sustainable and cost-effective way to reduce waste and conserve natural resources, while providing a reliable and customizable raw material for manufacturers.
Play Video
Play Video
ECOKRAFT - Mineral glass wool residues to insulation granulation
Mineral wool is the umbrella term for rock and glass wool and is an excellent insulating material for heat and sound insulation of buildings. Rock wool is made from rock types such as diabase, basalt or dolomite, whereas glass wool consists of 80% waste glass, dolomite, sand or soda. Mineral insulation is considered mold, fire and UV resistant and can be used in a variety of areas. In addition to walls, ceilings and roofs, floors, heating and hot water pipes can also be insulated. During building construction or energy renovation, excess material is cut off when the mineral wool insulation boards are inserted and accumulates as waste material. The disposal of these residual materials is associated with high costs and not every landfill for recyclable materials accepts mineral wool. However, if the mineral wool cuttings are shredded in a granulator and then pelletized into insulation granules, they can be returned to the manufacturer for reprocessing and recycling. All in the sense of a resource-conserving, sustainable and cost-efficient recycling economy.
Play Video
Play Video
ECOKRAFT - Plastic waste to recyclable pellets
The plastic problem is ubiquitous, because plastic is everywhere. Whether in rivers, on land or in the world's oceans - enormous quantities of plastic waste are already polluting the entire planet. Over 400 million tons of plastic are produced worldwide each year. Disposable products and packaging account for the largest share of this. Many everyday products are usually used only once before they end up in the trash. According to industry forecasts, total plastic production is expected to double by 2035 and triple by 2050. Many companies have recognized the problem and already specialize in turning this single-use plastic back into high-quality products, such as yoga pants, bags, hats or tableware. Upcycling is the motto here! By shredding and then pelletizing, the single-use plastic can be transformed into recyclable plastic pellets, making it ideal for further processing. Another advantage is that disposal as well as transport costs can be saved due to the extreme volume reduction. And the most important point: one contributes to waste avoidance and environmental protection.
Play Video
Play Video
ECOKRAFT - Maximum compression of PU foam
PU foam waste material must usually be disposed of by volume. Due to the compaction of approx. 20:1, very high disposal areas and thus costs can be saved.
Play Video
Play Video
ECOKRAFT - PVC fibers and dust to PVC granulate
During the processing of PVC, large quantities of fibers and dusts can be produced. In the pelletizing process, these materials can be formed back into granules, allowing this material to be reused in the injection molding process.
PLANT SOLUTIONS
Play Video
Play Video
ECOKRAFT – Reference plant wood chips to energy pellets ENplus A1
Reference plant (pelletizing plant) in Styria/Austria. Production of ENplus A1 wood pellets from spruce log wood chips. Productivity approx. 250 kg per hour.
Play Video
Play Video
ECOKRAFT - Complete pelletizing line LP22
Did you know that Germany currently produces around 90 million tons of organic dry substances from biogenic residues? This includes almost everything from animal feed to classic wood chips. Residues that would hardly have been used in the past, but nowadays play an essential role as raw materials and energy sources. In order to make even better use of them in the future, a company from Deggendorf now offers sustainable, innovative and competent all-in-one solutions. The motto of ECOKRAFT AG: Make your own pellets!
Play Video
Play Video
ECOKRAFT - Make your own pellets
Thanks to the versatility of Ecokraft's pellet mills, it is possible to process almost any type of dry biomass. Make your own pellets from straw, hay, fermentation substrates, horse manure, pomace, wood and much more. We offer a full range of shredding, storage, pelleting, briquetting, screening, conveying and packaging.
bottom of page